The Foundry Division at Sunil Industries is built for precision and performance, specializing in Gray Cast Iron and Ductile Iron components.
With a robust monthly capacity of 1450 MT and advanced facilities like ARPA moulding lines and Keller pyrometers, we ensure consistent casting quality at scale.
Each project begins with AutoCast-X1 simulations, enabling defect-free production from the outset. Our integrated testing setup—including spectrometers, UTM, and microscope labs—ensures every casting meets the highest industry standards.
Sunil Industries’ foundry production facility is built for high-volume, precision casting to serve diverse industrial needs. Focused on metallurgical excellence and process efficiency, it ensures consistent quality and dimensional accuracy. Modern equipment and streamlined operations enable reliable, scalable output. Skilled professionals oversee each stage to maintain high production standards. The facility supports a wide range of applications across multiple sectors. It reflects our commitment to delivering dependable, high-performance castings.
| Machine Name | Box Size (mm) | Installed Capacity (MT) |
|---|---|---|
| Arpa 450 | 610 x 610 x 400 | 600 |
| Arpa 300 | 457 x 457 x 300 | 150 |
| Arpa 600 | 812 x 812 x 400 | 700 |
Our foundry quality assurance setup is equipped with world-class instruments to uphold stringent standards. The SpectroMax analyzer provides precise chemical analysis of up to 30 elements. Germany-made Belec 3000 supports analysis of 18 elements, ensuring material integrity. Thermal monitoring is conducted using the advanced Keller online pyrometer from Germany. A dedicated Microscope Lab enables detailed microstructure evaluation. Mechanical properties are verified in our UTM Machine Lab for thorough quality checks.
This comprehensive setup ensures every casting meets top-tier performance and traceability standards. Each process is optimized to maintain consistency and reliability. Our QA system reflects a strong focus on precision and durability. Sunil Industries guarantees excellence in every foundry output.
Sunil Industries leverages advanced technology in its foundry development facility to drive innovation and product optimization.AutoCast-X1 simulation software enables virtual casting analysis to predict and eliminate defects pre-production. Our Microscope Lab facilitates detailed metallurgical studies and analysis. The UTM Machine Lab ensures validation of mechanical properties with precision.
These integrated facilities support continuous R&D and process improvements. They help reduce lead times while enhancing overall product quality. We deliver tailored, high-performance solutions to meet client-specific needs. Sunil Industries remains committed to innovation, efficiency, and excellence.